Roller Conveyor: 5 Proven Things to Consider before Buying

Roller conveyors are machines that are made from mostly steel and stainless steel that use powered or non-powered conveyor rollers to move the loads of goods or products from one place to another. Roller conveyors help to move items without causing any damage. They are being used in warehouses, factories, and other businesses.

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1-A. What is a Conveyor Roller

A conveyor roller is a key component in many conveyor systems. As its name suggests, it is a roller that helps to move items along the conveyor belt. Conveyor rollers are usually made from strong and durable materials such as steel, making them ideal for high-traffic areas.

In its simplest form, a roller consists of a steel tube, a shaft, and ball bearings. They are also often coated with a low-friction material, which helps to keep the conveyor belt moving smoothly.

In some cases, conveyor rollers may also be equipped with additional features such as motors, as is the case with MDR conveyors. These additional features can help to improve the efficiency of the conveyor system.

1-B. What is an MDR Conveyor Roller

MDR stands for motor-driven roller, and these rollers are driven by an electric motor. MDR conveyor rollers are used in various applications, including package handling, assembly line manufacturing, and warehouse automation. MDR conveyor rollers are available in various sizes and styles to suit the needs of any application.

MDR conveyor rollers are typically used in accumulation and high-speed sortation conveyor systems but can also be used in other types of conveying systems, such as gravity conveyors. MDR conveyor rollers are more expensive than conventional idler rollers, but they offer several advantages, including higher capacity, longer life, and better reliability. They also offer a much higher ROI as compared to other types of conveyors. Energy savings alone could be worth the switch to some.

Roller conveyors are versatile; they work well in various settings, including warehouses, manufacturing plants, and airports. One of the main benefits of using a roller conveyor is its efficiency. Roller conveyors can move large items with little effort, making them ideal for use in high-volume settings.

Making conveyors a cost-effective solution for many businesses. Such as the Gravity Conveyor.

Roller conveyors are also low maintenance and need little upkeep, reducing operating costs. Additionally, some roller conveyors are inexpensive to buy and use. Offering an efficient and cost-effective solution for many businesses.

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All though roller conveyor has many advantages, it does have their drawbacks.

Roller conveyors are not suitable for all types of businesses or products. They are not always the most efficient method of transportation. Conveyors also need a certain amount of space to operate, so they might not be suitable for all business locations.

Roller Conveyor is an industrial machine that functions to move goods from one place to another using rollers arranged parallel. To find out more about the types of Roller Conveyors, and to find out what type of Roller Conveyor suits your needs, you can read this article.

Why Should You Use a Roller Conveyor?

Various types of industry use roller conveyors to simplify the production process. Roller Conveyor is a type of conveyor that is commonly used in industry apart from Belt Conveyor. The conveyor rollers used usually have a variety of types and dimensions to suit the needs of each production line. A roller conveyor is a conveyor system where the main support for the goods being transported is the roller. The rollers in this system are slightly different from the rollers in other types of conveyor. The rollers in the Roller Conveyor system are specially designed to suit the conditions of the goods being transported, for example the rollers are given a rubber coating, anti-rust coating, and so on. Meanwhile, the rollers in other types of systems are designed to suit the belt they support. This roller is usually made of several materials to suit the product that will later be transferred, such as rubber roller, stainless roller, galvanized roller, aluminum roller, and so on.

Main Components in Roller Conveyors

Just like other conveyors, Roller Conveyors also have main components and parts. Apart from that, the Roller Conveyor has 2 types of systems, namely the gravity system (without using engine power) and the machine system (each roller will rotate according to the desired speed. Here are some components of the Roller Conveyor: 1. This body frame has the function of supporting the roller so that the roller's location does not move and remains on track. Installation of the roller with the body frame must be fitting and appropriate, so that unwanted vibrations do not occur when the roller rotates. Apart from that, the body frame must also determine the appropriate distance between the rollers so that the goods to be transported do not fall. In addition, consideration of what product will be transferred will affect the distance of each roller. 2. The support pole functions as a foundation for the Roller Conveyor body frame, or can be referred to as conveyor legs. This pole functions as a support for the Roller Conveyor against the ground that the conveyor system passes through. The distance between the support poles or conveyor legs varies depending on how long the conveyor is and how heavy the product is being transferred. 3. The driving motor has the function of moving the roller, so that the goods to be transferred move. However, there are several types of roller conveyors, such as gravity rollers or Roller Conveyors which do not use machines at all, only using gravity as a way to transfer products. 4. Roller Conveyor has the function of moving goods to be transferred. When the roller rotates, the goods automatically move from one roller to another. The dimensions of the rollers must also be the same so that the items on them remain straight and do not get stuck.

Roller Types in Roller Conveyors

Roller Conveyors from Connect Automation have several types of Roller options such as Stainless Steel Rollers, Galvanized Rollers, Rubber Rollers, Aluminum Rollers, Smooth Rollers and Edge Rollers. Each of these rollers has different advantages and disadvantages, and also this roller has an important role in the transfer of goods.

Functions and Advantages of Roller Conveyors

Roller conveyors can only move items in the form of units such as boxes or very long items such as sticks or others. The weakness of the roller conveyor is that it cannot move items in granular or powder form. If it is necessary to transfer granules or powder, it must be packaged first in a box or box so that it can be transferred using a Roller Conveyor. The advantage of a roller conveyor is that it can transform at a certain slope so that the conveyor can move from one level to another. Apart from that, the Roller Conveyor can divert unit paths that have quite sharp turns, so this is very useful in places with limited space. Roller Conveyors can also use motors or simply use gravity as a means of distributing goods. Not only that, another advantage is that the Roller Conveyor can combine two separate lines, one method is YLine and accumulating Roller Conveyor.

Conclusion

Each conveyor definitely has various strengths and weaknesses, from this you have to be careful in selecting a conveyor what kind of conveyor needs are needed for your current industry. Connect Automation is a company that provides conveyors in Indonesia, provide solutions for you by consulting all your production line needs. Contact us now to realize your dream conveyor now!

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