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Fully Automated Production Line - Dry- Semi Automatic Energy Saving Pulp Molded Tableware Machine – Far East Detail:
Main Feature
Easy operating
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Reliable production output
Pneumatic and hydralic dual control,energy saving and high efficiency.
Dual cylinder insurance device
High quality, more than 95% finished product rate
Product Detail
The Main Forming Machine
Production Mould
Triming Machine
Product Specifications
Automatic
semi-automatic
Designed Capacity
400-600kg/day
forming type
vacuum suction
Mould Material:
Aluminium Alloy:
Raw material:
plant fiber pulp (any paper pulp)
Drying method
heating in mold(by eleatric or by oil )
Auxiliary Equipment Power For Each Machine:
19.5KW For Each Machine
Vacuum Requirement For Each Machine:
6m3/min/set
Air Requirement For Each Machine:
0.2m3/min/set
After-sales Service
Free spare parts, Video technical support, installation guidance, commssioning
Place of Origin
Xiamen city ,China
Finished Products:
Disposable ECO-friendly Tableware
Accepted Payment Type
L/C ,T/T
Accepted Payment Currency
CNY,USD
Engineering Drawing
Cooperation Case
Application
The DRY- Semi-automatic pulp molding tableware machine is mainly applied for disposable plates, bowls, trays, boxes and other items for foodservice . It is energy saving, cost saving and trimming for the better edge after hot pressing process.
Product detail pictures:
Related Product Guide:
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Market Dynamics of Bag Moulding Machines
Market Overview: The global market for bag moulding machines, a significant segment within the broader bagging machinery industry, was valued at approximately $14.7 billion in and is projected to expand to $19.1 billion by , reflecting a compound annual growth rate (CAGR) of 3.8% from to , according to Global Industry Analysts, Inc. Among the various segments, open mouth bagging machines are anticipated to lead growth, expected to reach $3.9 billion by at a CAGR of 4.6%. This growth trajectory is fueled by increasing demand across various sectors, particularly in packaging and consumer goods, where efficiency and speed in production are paramount. The U.S. market alone was estimated at $3.8 billion in , while China is set to experience robust growth at a projected CAGR of 6.5%, reaching $4.3 billion by .
Industry Insights: The bag moulding machine market is characterized by evolving consumer behavior, with a noticeable shift towards automation and efficiency in manufacturing processes. This shift is driven by the industry's response to rising labor costs and the demand for higher production rates. Furthermore, sustainability trends are influencing manufacturers to integrate eco-friendly materials and processes into their operations, enhancing the appeal of bag moulding machines. Major players in the market are focusing on innovation and technological advancements to meet these demands, ensuring that their machines are equipped with the latest features for operational efficiency. As the market continues to evolve, the importance of understanding regional dynamics and consumer preferences will be crucial for stakeholders aiming to capture a larger share of this growing market.
Types of Bag Moulding Machines
The main types of bag moulding machines are PET bag moulding machine, automatic bag moulding machine, semi-automatic bag moulding machine, and bagasse moulding machine.
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PET Bag Moulding Machine
One type of bag moulding machine is the PET bag moulding machine, which works with PET plastic materials. PET has a great durability and strong quality that helps the products not tear easily. This makes the items that have gone through the PET bag moulding machine very popular in many industries and applications.
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Automatic Bag Moulding Machine
The automatic bag moulding machine uses automatic systems to perform all production tasks. It can do things like feed materials, mould shapes, cast items, and remove finished products. These systems are usually linked, and machines can be controlled and monitored from one place. The advantages of using these automatic machines are very high productivity and efficiency, low labour costs, and more consistent product quality. These automatic machines do everything very quickly, saving time and resources. However, the beginning investment is high.
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Semi-Automatic Bag Moulding Machine
On the other hand, semi-automatic machines are more affordable because they only use automatic systems for some tasks. Workers still do some jobs manually, like feeding materials into the machine and taking out the finished products. So, the moulding process of these machines is semi-automatic. Semi-automatic machines are good for small companies producing at lower volumes who want to save money but still get the benefits of automated machines in some parts of the process.
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Bagasse Moulding Machine
Generally, the bagasse moulding machine is used for making eco-friendly products by using biomass like sugarcane bagasse. The waste material from the sugarcane after extracting the juice is called bagasse. These machines help reduce environmental pollution and can sometimes be used as an alternative to wood pulp in products like tableware, cups, and other items.
Specifications and maintenance of bag moulding machines
Specifications
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Production capacity:
The production capacity of the bag moulding machine is usually indicated in the number of bags produced per unit of time (for instance, per hour or per day). The specific production capacity will depend on factors such as machine models, operational proficiency, and bag complexity.
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Machine Ton:
A molding machine's tonnage is a measure of its clamping force, typically expressed in tons. This refers to the machine's weight, which acts as a unit of measurement for the power used to clamp mold pieces together during the forming process. Tonnage is a significant factor in determining the size and capacity of molding machines.
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Power source:
Bag molding machines are usually equipped with power sources such as electric motors or hydraulic systems. The specific power source will proactively influence the machine's potency, energy consumption, and operational characteristics.
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Mold sizes:
Mold dimensions are suitable for processing various types and specifications of bag-shaped products. The mold size and shape can be adjusted to meet custom needs.
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Maintenance
- Regular oiling and maintenance
Regularly oil and maintain the components, chains, and transmission parts of the bag moulding machine to ensure proper lubrication and smooth operation, which could prolong the service life of the machine.
- Cleaning
Periodically clean the mould surfaces and interior of the bag moulding machine, removing residual materials and dirt. This prevents mould blockage and quality issues, ensuring the bags produced are clean and tidy.
- Electrical system inspection
Inspect the electrical system of the bag moulding machine, ensuring that the wires, connectors, and switches are in good condition, which could avoid potential safety hazards. Also, making sure the electrical components are adequately protected and cooled.
- Pay attention to temperature and humidity control
Maintain stable temperature and humidity levels in the working environment of the bag moulding machine. Overly high or low temperatures and humidity may damage the equipment or bag quality.
Application scenarios of using bag moulding machines
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Production of shopping bags for retail outlets
The rise in consumers' awareness of environmental issues has increased the demand for reusable, recyclable shopping bags made of various materials such as non-woven, PP woven, and others. Retailers are seeking bespoke solutions to meet their customers' needs by using custom templates created with bag moulding machines.
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Creation of specialised packaging for industries
Packaging companies can use bag moulding machines to produce customised bags for specific industries, such as sturdy bear bags for the construction industry, temperature-controlled bags for the food transport sector, or anti-static bags for the electronics industry. The versatility of the machines allows for the production of bags catering to the unique requirements of different industries.
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Manufacturing of bags with integrated technology
As the market for smart bags and luggage with built-in technology components like charging ports, GPS tracking, or biometric locks grows, so does the demand for smart bags. To meet the demand for smart bags with integrated technology features like fingerprint locks, charging ports, and GPS tracking, manufacturers can utilise bag moulding machines to produce the fundamental structure of these bags. After that, they will include the electronic components.
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Production of bags for promotional events and corporate branding
Companies often need to produce branded bags for trade shows, conferences, product launches, or corporate gifts. Using bag moulding machines, they can manufacture bags featuring their brand's logo and distinctive design elements to promote their brand and enhance customer loyalty.
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Supply of bags to the hospitality and retail sectors
Hotels, resorts, restaurants, and retail stores often require customised bags for takeout, guest amenities, or retail packaging. These institutions might collaborate with bag moulding machine operators to produce branded or personalised bags that authenticate their brand experience and impress their clients.
How to choose bag molding machines
The first thing to look at when selecting a bag molding machine is the production capacity. The production capacity of the machine needs to fit the requirements of the business. Next, the types of mold availability must be considered. Check if there are different types of molds for various bag shapes and sizes. Also, the compatibility of the machine with certain materials should be reviewed. Some bag molding machines work with specific materials and ones that require special processing.
When choosing a bag molding machine, it is also necessary to consider the automation level of the device and whether it can be integrated into existing production lines. Another important selection factor is quality control. Examine the quality control features of the machine to ensure consistency and accuracy in bag production. Also, maintenance and service support of the devices should be considered. Choose machines that have easy maintenance and good support services. Safety features like emergency stop, guards, and safety interlocks should also be considered. Select a machine with standard safety features to protect operators from accidents.
The energy efficiency of the molding machine should also be looked at. Customers should choose machines that help reduce energy costs. The cost of the machines and their budgeting must be a crucial factor. Be sure to choose a machine that fits the production line's requirements but is also cost-effective. Finally, look at the reviews of the molding machine and get information from other users before purchasing.
FAQ
Q1: What are the trends shaping the future of bag moulding machine technology?
A1: Several trends are shaping the future of bag moulding machines. Firstly, the move towards sustainable manufacturing is also influencing the development of bag moulding technologies. Machines that can use biodegradable materials are more popular now. Secondly, automation is becoming a key part of bag moulding machines. More machines are using robots for precise bag moulding at high speeds. Thirdly, the bag moulding machine market is seeing more multi-functional machines. Lastly, the industry is shifting to using more energy-efficient machines.
Q2: What is the difference between a bag moulding machine and a standard injection molding machine?
A2: The bag moulding machine is similar to an injection moulding machine. However, the machine for moulding bags has an inline feeding system. This facilitates the moulding of large, hollow, and thin-walled shapes like plastic bags. On the other hand, injection machines feed molten plastic through a heated barrel. Further, an injection machine may not produce thin-walled structures like those made by a bag moulding machine.
Q3: What is the production capacity of a typical bag moulding machine?
A3: The production capacity of a bag moulding machine depends on its design and specifications. It may also depend on the type and size of the bags being produced. Machines with a minimum capacity of 60 to 100 pieces per hour are considered efficient. High-end models can produce up to 300 to 500 pieces per hour.
Q4: What is the optimum temperature for a bag moulding machine?
A4: The optimum temperature depends on the material being used. For example, when using HDPE, the hopper mantle temperature can be 160-170°C. The temperature of the barrel can be 180-190°C with the mould at 20°C. For PS, the hopper mantle temperature can be 150-160°C. The barrel temperatures can be 140-150°C with the mould at 20-30°C. It is best to consult the machine manual and the material technical data sheet.
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